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IS  2441  (1984) :  Code  of  practice  for  fixing  ceiling 
covering  [CED  13:  Building  Construction  Practices  including 
Painting,  Varnishing  and  Allied  Finishing] 


Jawaharlal  Nehru 
'Step  Out  From  the  Old  to  the  New" 


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PROTECTED  BY  COPYRIGHT 


Indian  Standard 


IS  :  2441  -  1984 
(  Reaffirmed  2000 ) 


CODE  OF  PRACTICE  FOR 
FIXING  CEILING  COVERINGS 

{First   Revision) 


UDC     69-025-4  ;  69-024^  15  :  006'76 


©Ccp^fight  1985 

INDIAN    STANDARDS    INSTIT,UTION 

MANAK    BHAVAN,    9    BAHADtJR    SHAH    ZAFAR     MARG 
NEW  DELHI  nCMXS 

Gr7  March  1985 


IS  t  2441  -  1984 

Indian  Standard 

CODE  OF  PRACTICE  FOR 
FIXING  CEILING  COVERINGS 

( First  Revision ) 

Building  Construction  Practices  Sectional  Committee,  BDC  13 

Chairman 

Shri  G.  p.  Malik 

C-4/38,  Safdarjung  Development  Area, 

NewDelhi-110016 

Members  Representing 

Sksi  p.  D.  A»gasv/ai.  Public      Works      Department,      Government       of 

Uttar  Pradesh,  Lucknow 
Shri  R.  K.  Mathub  (  Alternate  ) 
Shki  D,  P*.  Batlivala  Ehabha  Atomic  P^esearch  Centre,  Bombay 

Shri  B.  K.  Chakbaborty  Housing  and  Urban  Development  Corporation  Ltd, 

New  Delhi 
Shbi  S»  M,  Goei.  (  Alternate  } 
Chief  En'gineer  (  Bldgs  )  Public      Works      Department,       Government       of 

Tamil  Nadu,  Madras 
Superintending    Ekgineeb 

(  Special  Building  Circle  )  (  Alternate  ) 
Chief  Engineer- cum- Addl    Public  Works  Department,  Government  of  Rajasthan, 

Secretary  (  BR  )  Jaipur 

Executive  Engineer  (  Alternate  ) 
Chief  Engineer  (  Training  )  Central  Public  Works  Department,  New  Delhi 

Superintending    Engineeb 
(  Training  )  (  Alternate  ) 
Shri  K.  DevabajaN  Engineer-in-Chief 's   Branch,    Army     Headquarters, 

New  Delhi 
Shbi  A,  V.  Gopalkbishna  (  Alternate  ) 
DiBECTOR,  Architecture  Research,   Designs    and     Standards     Organization 

(  Ministry  of  Railways  ),  Lucknow 
Joint  Director,  Architec- 
ture (  Alternate  ) 
Shri  S,  S.  Gill  Public  Works  Department,  Government   of   Punjab, 

Chandigarh 
Shbi  M.  Kabtikayan  Builders'  Association  of  India,  Bombay 

Shbi  R.  L.  Kumab  Institution  of  Surveyors,  New  Delhi 

Shbi  V.  G,  Patwabdhan  (  Alternate) 

(  Continued  on  page  2  ) 


©  Copyright  1985 

INDIAN  STANDARDS  INSTITUTION 

This  publication  is  protected  under  the  Indian  Copyright  Act  (  XIV   of    1957  )   and 

reproduction  in  whole  or  in  part  by  any  means  except  with  written  permission  of  the 

publisher  shall  be  deemed  to  be  an  infringement  of  copyright  under  the  said  Act. 


IS :  2441  -  1984 

(  Continued  from  page  1  ) 

Members  Representing 

Shri  M.  Z.  Kurien  Tata  Consulting  Engineers,  Bombay 

Shri  G.  K.  Majumdar  Hindustan  Prefab  Ltd,  New  Delhi 

Shri  H.  S.  Pasricha  (  Alternate  ) 
Shri  R.  C.  Mangal  Central    Building    Research      Institute      (  CSIR  ), 

Roorkee 
Shri  J.  S.  Sharma  (  Alternate  ) 
Shri  B.  V.  B.  I*ai  Concrete  Association  of  India,  Bombay 

Shri  P.  Srinivasan  (  Alternate  ) 
Shri  P.  K.  Pandare:  State  Bank  of  India,  Bombay 

Shri  K.  S.  Pruthi  Forest  Research  Institute  and  College,  Dehra  Dun 

Shri  S.  G.  Ranadive  Indian  Institute  of  Architects,  Bombay 

Shri  Rummy  Shroff  (  Alternate  ) 
Representative  Bureau  of  Public  Enterprises,  Ministy   of  Finance 

Representative  Central  Road  Research  Institute,  New  Delhi 

Representative  Life  Insurance  Corporation  of  India,  Bombay 

Deputy     Chief     Engineer 
(  North  )  (  Alternate  ) 
Shri  K.  S.  Srinivasan  National  Buildings  Organization,  New  Delhi 

Deputy  Director  (  Alternate  ) 
Shri  Sushil  Kumar  National  Buildings  Construction  Corporation    Ltd, 

New  Delhi 
Shri  S.  R.  Tambe  Public  Works  &  Housing  Department,  Bombay 

Shri  B.  T.  Unwai^la  The  Institution  of  Engineers  (  India  ),  Calcutta 

Shri  G.  Venkatesulu  Ministry  of  Shipping  &  Transport    (  Roads   Wing  ), 

New  Delhi 
Shri  M.  V.  Sastry  (  Alternate  ) 
Shri  G.  Raman,  Director  General,  ISI  (  Ex-officio  Member  ) 

Director  (  Civ  Engg  ) 

Secretary 

Shri  A.  K.  Saini 
Assistant  Director  (  Giv  Engg  ),  ISI 


Covering  Veneering  and  Glazing  Subcommittee^  BDC  13  :  10 

Convener 
Shri  J.  R.  Bhalla  Indian  Institute  of  Architects,  Bombay 

Members 

Architect,  PWD  Public  Works  &  Housing  Department,   Government 

of  Maharashtra,  Bombay 
Shri  S.  R.  Vaidya  (  Alternate  ) 
Shri  S.  K.  Chanda  Public      Works      Department,       Government       of 

West  Bengal,  Calcutta 
Chief  Architect  Central  Public  Works  Department,  New  Delhi 

Sr  Architect  (  H&TP  )  II  (  Alternate  ) 
Shbi  G.  K.  Damani  Alumilite  Pvt  Ltd,  Calcutta 

Shri  V.  Mishra  (  Alternate  ) 

(  Continued  on  page  27    ) 


IS :  2441  -  1984 

Indian  Standard 

CODE  OF  PRACTICE  FOR 
FIXING  CEILING  COVERINGS 


(  First  Revision ) 


0.     FOREWORD 

0.1  This  Indian  Standard  (  Firiit  Revision  )  was  adopted  by  the  Indian 
Standards  Institution  on  31  May  1984,  after  the  draft  finalized  by 
the  Building  Construction  Practices  Sectional  Committee  had  been 
approved  by  the  Building  Division  Council. 

0,2  Coverings  are  fixed  on  to  the  ceiling  to  give  a  decorative  appearance, 
to  conceal  projections,  such  as  beams  occurring  underneath  the  floor  slab, 
to  provide  a  false  ceiling,  and  sometimes  to  obtain  special  acoustic  effects 
and  insulation  against  heat  and  cold.  The  ceiling  being  a  prominently 
exposed  building  feature,  even  a  slight  fault  in  the  joints  or  in  the  align- 
ment of  the  ceiling  coverings  will  be  perceptible  and  lead  to  unsightly 
appearance;  therefore,  care  is  called  for  in  the  installation  of  the  support- 
ing frame  and  fixing  of  coverings.  This  standard  is  intended  to  provide 
guidance  with  regard  to  the  various  aspects  of  the  w^ork  of  fixing  ceiling 
coverings. 

0.2,1  This  standard  was  first  published  in  1963.  This  is  being  revised 
to  incoi-porate  the  modifications  found  necessary  as  a  result  of  experience 
gained  during  the  use  of  this  standard.  In  this  revision  fixing  details 
for  additional  types  of  ceihng  coverings  have  been  included  and  details 
for  existing  types  modified. 

0.3  This  standard  is  intended  chiefly  to  cover  the  technical  provisions 
relating  to  fixing  ceiling  coverings;  it  does  not  cover  all  the  necessary 
provisions  of  a  contract. 

0.4  For  the  purpose  of  deciding  whether  a  particular  requirement  of  this 
standard  is  complied  with,  the  final  value,  observed  or  calculated, 
expressing  the  result  of  a  test  or  analysis,  shall  be  rounded  off  in  accord- 
ance with  IS  :  2-1960*.  The  number  of  significant  places  retained  in  the 
rounded  off  value  should  be  the  same  as  that  of  the  specified  value  in  this 
standard. 


•Rules  for  rounding  off  numerical  values  (  revised ). 

3 


IS  :  2441  -  1984 

1.  SCOPE 

1.1  This  code  covers  the  details  of  fixing  the  following  types  of  ceiling 
coverings; 

a)  Insulating  building  board  ceiling, 

b)  Hardboard  ceiling, 

c)  Plaster  of  paris  ceiling, 

d)  Plaster  of  paris  tiles, 

e)  Gypsum  plaster  board  ceiling, 

f )  Plywood  and  blockboard  ceiling, 

g)  Asbestos  cement  building  board  ceiling, 
h)  Wooden  cover  fillets  beading  for  ceiling, 
j)  Cloth  ceiling, 

k)  Aluminium  sheet  ceiling, 
m)  Expanded  polystyrene  ceiling,  and 
n)  Mineral  wool  board  ceiling. 

Note  —  The  fabrication  and  fixing  of   timber  ceilings  are  covered   in   IS  :  5390- 
1984*. 

2.  TERMINOLOGY 

2.1  Framework  —  Wooden  or  metal  framework  consists  of  longitudinal 
bearers  and  cross  bearers  by  means  of  which  the  ceiling  boards  or  cover- 
ings are  supported  (  see  Fig.  1  ). 

3.  NECESSARY  INFORMATION 

3,1  For  efficient  planning  and  execution  of  the  work,  detailed  data  and 
information  with  regard  to  the  following  shall  be  furnished: 

a)  The  situation  and  purpose  of  providing  the  ceilings  and  any 
special  requirements  for  the  ceiling  along  with  detailed  drawings 
of  the  building; 

b)  Area  of  ceiling  to  be  covered; 

c)  Location  of  lights,  fans  and  apertures  for  air-conditioning  and 
ventilation,  location  of  skylights,  rooflights,  etc,  in  the  case  of 
ceilings  to  sloped  or  pitched  roofs; 

d)  Type  of  framework  for  supporting  the  ceiling  covering; 

e)  Type  and  size  of  ceiling  boards  to  be  used  for  covering; 


♦Code  of  practice  for  construction  of  timber  ceiling  {first  revision  ). 


IS  1 2441  -  1984 


■ Rcc  sl^o 


LONGiTUDlNAL    AND   CROSS 

BEARERS    60  mm    DEEP 

ArJD    4  0    mrn    WIDE 


MS   FLAT 


SLOTF.D        .y>' 
HOLE--"'- 


A  PREPERABLF 
ALTERI^ATIVE 
TO  DETAIL  A 

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CROSS    JUNCTION 


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Fig.   1     Details  of  Ceiling  Frame  Suspep^ded  from  RCC  Slab 

f )  Matching  treatment  at  the  junction  of  the  ceiling  with  the  wall 
or  wall  covering  and  at  corners  of  ceiling  and  wall,  matching 
treatment  at  the  points  of  fixing  of  ceiling  lights,  fans,  etc; 

g)  Type  of  finishing  treatm.ent  to  be  applied  on  the  ceiling  covering, 
if  any;  and 

h)  Type  of  joints  in  the  ceiling  covering  and  type  of  beading,  if  any, 
to  Idc  used. 

3.2  All  information  as  in  3.1  shall  be  made  available  to  those  who  are 
responsible  for  fixing  the  ceiling  coverings.  Necessary  drawings  and 
instructions  for  preparatory  work  shall  be  made  available. 

3.3  The  work  shall  be  properly  planned  and  co-ordinated  with  those 
who  are  responsible  for  electrification,  air-conditioning,  fitting  and  fixing 
of  telephone   lines,   etc.     The    entire    ceiling    covering   work    shall    be 


IS  :  2441  -  1984 

executed  simultaneously  in  proper  sequence  and  in  order  to  avoid  any 
dismantling  subsequently  after  fixing  of  ceiling  covering  and  finishing. 

3,4  The  sequence  of  work  shall  be  planned  and  properly  organized,  so 
that  after  commencement  the  ceiling  work  progresses  in  a  smooth  manner 
without  any  hindrance,  delay  or  bottleneck  at  any  stage  till  finishing  is 
given. 

4,  DESIGN  CONSIDERATIONS 

4.1  General  —  The  function  of  ceiling  may  be  manifold,  as  for  example 
concealing  roof  framework,  beams,  air-conditioning  ducts,  and  electrical 
wiring,  providing  sound  insulation  and  aesthetic  requirements.  For  design 
of  the  ceiling  the  following  considerations  shall  be  generally  necessary: 

a)  Strength,  stiffness  and  dimensional  stability,  choice  of  nails  and 
screws,  battening,  beading,  method  of  fixing,  etc; 

b)  Durability  and  vermin  protection  (  see  IS  ;  401-1982*  ); 

c)  Moisture  resistance; 

d)  Acoustic  properties  (  see  IS  :  1950-19621  ); 

e)  Heat  insulation  (  for  thermal  insulation  properties  of  different 
types  of  boards  for  ceiling  coverings,  reference  may  be  made  to 
IS  :  1414-1962J  ); 

f )  Fire  protection  (  see  IS  :  1642-1 960§  ); 

g)  Vapour  permeability;  and 
h)   Illumination  considerations, 

4.1.1  The  fixing  of  the  ceiling  coverings  shall  reasonably  permit 
adjustment*?  for  thermal  expansion  and  moisture  movemerits  of  the 
coverings.  The  coverings  shall  be  free  from  cracks,  bending  or  distortion. 
From  practical  considerations  it  is  advisable  to  provide  easily  removable 
ceiling  covering  at  suitable  locations  for  periodical  inspection  to  assess  the 
condition  of  wooden  frames,  strap  hangers,  screws,  etc. 

4.1.2  When  using  special  types  of  sound  insulation  boards,  the 
manufacturer's  instructions  regarding  selection  and  fixing  shall  be 
followed. 

4.1.3  The  screws  and  nails  shall  be  rustless.  These  shall  conform  to 
relevant  Indian  Standards  and  in  addition  shall  be  coated  wherever 
specified  in  relevant  clauses. 


•Code  of  practice  for  preservation  of  timber  (  tkir/f  revision  ). 
tCode  of  practice  for  sound  insulation  of  non-industrial  buildings. 
JGode  of  practice  for  fixing  wall  coverings. 

§Code  of  practice  for  fire  safety  of  buildings   (general);    Materials   and  details  of 
construction. 


IS  :  2441  -  1984 

4.2  Frame  Strength  and  Stability 

4.2.1  The  frame  to  support  the  ceiling  shall  be  designed  for  structural 
strength  and  stability  taking  into  consideration  the  spacing  of  truss 
members  and  the  sizes,  weight  and  strength  of  ceiling  coverings  to  be 
fixed.  Structural  design  of  timber  members  of  frame  shall  be  in  accord- 
ance with  IS  :  883-1970*. 

4.2.2  Generally  false  ceiling  to  RCG  slabs  may  be  provided  to  cover 
projecting  beams,  frames  and  slabs  at  different  levels,  and  also  service 
lines  and  installations. 

Note  —  In  public  halls  where  RCC  slabs  are  not  provided  in  one  level,  use  of 
false  ceiling  shall  achieve  better  finish,  acoustic  and  thermal  insulation,  concealed 
lighting,  etc. 

4.2.3  The  suspenders  used  for  supporting  framework  for  false  ceiling 
to  RCG  slabs  shall  be  of  length  sufficient  to  reach  the  ceiling  frame;  it 
shall  be  anchored  adequately  to  structural  concrete  abo%'e  so  as  to  obtain 
the  required  support  for  the  ceiling  (  see  Fig.  2  ). 

4.2.4  Where  the  members  of  ceiling  framework  span  more  than 
900  mm  centre-to-centre  additional  cross  battens  shall  be  provided  to 
stiffen  them, 

4.2.5  Geiling  boards  whose  mass  is  not  more  than  5  kg/m^,  may  be 
fixed  directly  to  RGG  slabs  by  means  of  fixing  plugs,  bolts  or  other 
suitable  devices. 

4.2.6  Where  double  ceiling  boards  are  provided,  such  as  in  air-condi- 
tioning installations  and  in  cold  storage  rooms,  the  first  layer  of  ceiling 
board  may  be  fixed  to  the  ceiling  with  plugs  or  other  fixing  devices 
(  see  IS  :  I946-1961| )  in  the  concrete  slabs  at  required  spacings, 

4.3  Mass  —  For  different  types  of  ceiling  the  mass  shall  be  as   given   in 
IS  :  1911-1967J. 

5*  FIXING  OF  COVERINGS 

5.1  Insulating  Building  Board 

5.1.1  Materials 

5.1.1.1  Timber  —  Timber  for  making  ceiling  framework  and  beading 
shall  be  from  any  of  the  species  of  timber  given  in  IS  :  3629-1966§, 


♦Code  of  practice  for  design  of  structural  timber  in  buildings  (  third  revision  ). 
fCode  of  practice  for  use   of   fixing  devices   in   walls,   ceilings  and   floors  of  solid 
construction. 

JSchedule  of  unit  weights  of  building  materials  (first  revision  ). 
§Specification  for  structural  timber  in  buildings. 


STRAP 
HANGER 


ROD  HANGER 


CLIPS  FOR  CONNECTING 
TWO  MEMBERS  IN 
LONGITUDINAL  ALIGNMENT 


2A  STRAP   HANGER  WITH 
ANGLE  RUKNER 


ROD   HANGER 


2B   ROD  HANGER  WITH 
PIPS  RUNNER 


tfi 


1^ 


00 


ANGLE 
RUNNERS- 


2F  ANGLE  AND  TEE  CESLING- 
MEMBER  SUSPENDED 
FROM  ROD   HANGER 


20  STRAP  HANGER  WITH  VERTI- 
CAL-SLIDING ARRANGEMENT 


VARIOUS  TYPES 
OF  CLIPPING  / 
DEVICES -x^^ 


2G  HORlZONT>.L-SL!0:f^G  HAMGErj  WITH 
DOUBLE  ANGLE  TRUSS  MEN^.BER 


2E  Fixing  of  ceiling  board  with 

STUD  clamp 


CEILING  BOARD 


CLiF  FOR   FIXING  BOARDS 
ON    BOTH  SIDES 


2H  SUSPENSION  OF  CEiUNG   BO^kH 
VrVTH  \;ARiOUS  TYPES  OF  CLi^S 


Different  methods  of  attachment  of  hangers   to  Top  Members  are  illustrated  in  2A,  2B,  2D  and  2G,   and  to  Ceiling 
Frames  are  illustrated  in  2A,  2C;  2D,  2F  and  2G, 

Use  of  clips,  studs  and  hooks  for  fixing  boards  are  illustrated  in  2H  and  2E. 

Fig.  2     Details  Showing  Some  Typical  Methods  of  Suspension  of  Ceiling  Frame  fROm 

Structural  Members 


IS:  2441 -1984 

5.1.1.2  Insulating  building  boards  —  This  may  be  particle  boards 
conforming  to  IS  :  3129-1965*  or  fibre  insulating  boards  conforming  to 
IS  :  3348-19651. 

5.1.1.3  Nails  —  Nails  shall  conform  to  IS  :  723-1972+.  The  length 
of  nails  shall  generally  be  equal  to  the  thickness  of  the  board  plus  25  mm 
so  that  their  grip  on  the  frame  scantling  will  not  be  less  than  25  mm. 

Galvanized  lost  head  nails  of  diameter  2'80  mm  conforming  to 
IS  :  6738-1972§  may  be  used  when  joints  are  left  exposed.  Where  joints 
are  to  be  covered  with  beading,  galvanized  felt  nails  of  2'50  mm  diameter 
conforming  to  IS  :  6730-197211  may  be  used. 

5.1.1.4  Screws  —  If  screws  are  used,  they  shall  conform  to  IS  :  6760- 
19721f  wood  screws. 

5.1.2  Handling 

5.1.2.1  Boards  shall  be  carefully  handled,  stored  and  conditioned 
before  use.     The  following  precautions  shall  be  taken: 

a)  When   transporting   or  stacking  at  site,  the  boards  should  be  laid 

flat  on  an  even  foundation  of  battens  and  covered  with  tarpaulins 
to  prevent  damage  by  changing  weather  conditions,  soiling  by 
earth,  mortar,  concrete  or  other  rubbish  and  damage  to  edges 
and  cracking. 

b)  When  handling  boards  shall  be  carried  on  edge  and  not  flat,  to 
prevent  buckling  and  cracking. 

c)  Before  use,  the  boards  shall  be  conditioned  to  the  humidity  of  the 
atmosphere  by  stacking  them  loosely  on  edge  for  a  period  of  24 
to  48  h  so  that  air  can  have  free  access  to  both  sides  of  each  sheet 
during  that  period. 

5.1.3  Fixing 

5.1.3.1  Cutting  boards  to  required  size  —  The  boards  shall  be  cut  to  the 
required  size  to  conform  to  the  pattern  of  panelling  as  shown  in  the 
detailed  drawings  and  each  panel  shall  be  in  one  whole  piece.  The 
cutting  shall  be  done  with  a  carpenter's  panel  saw  with  fine  teeth.  The 
boards  should  be  sawn  with  the  face  side  up.  By  placing  a  strip  of 
waste  under  the  sheet  and  sawing  through  both  the  layers  simultaneously 
a  fine  and  even  edge  can  be  obtained.     Unless  specially  mentioned  joints 

♦Specification  for  particle  board  for  insulation  purposes. 

fSpecification  for  fibre  insulating  boards. 

tSpecification  for  steel  countersunk  head  wire  nails  {first  revision  ). 

§Specification  for  panel  pins  and  lost  head  nails. 

^Specification  for  felt  nails. 

^Specification  for  slotted  countersunk  wood  screws. 


IS  :  2441  -  1984 

in  the  boards  shall  be  with  square  or  slightly  bullnosed  edges.    The  edge 
shall  then  be  lightly  sandpapered  to  make  them  smooth. 

5*1*3.2  Timber  frame  —  Timber  frame  shall  be  fixed  by  the  method 
described  in  5*2.3.  Aluminium  frame  may  also  be  used  in  place  of 
timber  frame  work, 

5.1*3.3  Fixing  of  insulating  building  boards  ceiling  framework  —  Building 
boards  shall  be  fixed  with  lengths  parallel  to  all  joints  centred  over  the 
the  framing  members.  Where  joints  are  to  be  covered,  the  boards  shall 
be  spaced  3  to  6  mm  apart.  Where  joints  are  to  be  left  exposed  the 
sheets  shall  be  butt  laid  with  their  edges  abutting  in  moderate  contact, 
but  without  having  to  force  them  into  place  The  boards  shall  be 
supported  and  held  tight  to  the  grounds  with  timber  pieces  the  latter 
being  moved  outwards  as  the  nailing  proceeds.  The  boards  are  first 
nailed  to  intermediate  framing  member  proceeding  from  the  centre  of 
the  board  outwards,  the  edges  being  nailed  last. 

5*1*3.4  Where  joints  are  to  be  left  exposed,  the  outer  rows  of  nails 
shall  be  placed  at  100  mm  centres  and  about  12  mm  from  edge  of  the 
sheet-  The  rows  in  the  middle  of  the  sheet  shall  be  placed  200  mm 
apart.  Nails  in  the  outer  rows  on  either  side  of  joint  shall  be  paired  and 
not  staggered.  Nails  shall  be  countersunk  in  the  underside  of  the  board 
with  a  suitable  punch.  Care  shall  be  taken  in  driving  the  nails  so  that 
the  sheets  are  not  marked  by  hammer  blows. 

5*1.3.5  Where  joints  are  to  be  covered  with  beadings,  felt  nails 
shall  be  used  instead  of  lost  head  nails.  The  spacing  of  the  nails  in  the 
interior  rows  in  boards  shall  be  the  same  as  in  5.1.3.4.  In  the  outer  rows 
at  edges  to  be  covered  by  beadings,  the  nails  shall  be  spaced  at  200  mm 
centres  in  each  row  but  with  the  nails  staggered.  The  beadings  shall 
then  be  fixed  over  the  sheets  with  screws  at  200  mm  centres  in  each  row 
with  screws  in  two  rows  staggered  and  passing  through  beading,  sheet 
and  framming,  so  that  ultimately  the  facing  of  the  fixing  (  nails  and 
screws  taken  together  )  in  each  row  shall  be  100  mm  centres  so  far  as  the 
sheets  and  frames  are  concerned. 

5*1.4  Finishing 

5.1*4.1  The  exposed  side  of  the  board  shall  be  truly  level,  and  plane 
without  any  local  bulges  or  sags.  The  joints  shall  be  truly  parallel 
and/or  perpendicular  to  the  walls.  The  width  of  joints  shall  be  uniform. 
Care  shall  be  taken  to  see  that  the  uniformity  of  the  colour  of  the  boards 
is  not  spoilt  during  the  fixing  operations. 

Where  the  joints  are  required  to  be  covered,  beading  shall  be  fixed 
as  in  5.8,  The  ceiling  shall  be  treated  as  required  with  suitable  finishing 
materials. 

10 


IS  :  2441  -  1984 

5.2  Hard  Board 

5.2.1  Materials 

5.2.1.1  Timber  —  The  timber  for  making  ceiling  framework  and 
beading  shall  be  from  any  of  the  species  of  timber  given  in  IS  :  5390- 
1984*. 

5.2.1.2  Hard  Board  —  Medium  type  hard  board  conforming  to 
IS  :  1658-19661  shall  be  used  for  ceiling  purposes. 

5.2.1.3  Xails  —  The  nails  shall  conform  to  IS  :  723-1972J. 

5.2.1.4  Screws  —  The  screws  shall  conform  to  IS  :  6760-1972§. 

5.2.2  Handling 

5.2.2.1  Hard  board  shall  be  handled  in  the  same  manner  as  for  the 
insulating  building  boards  described  in  5.1.2.  The  conditioning  of  the 
hard  board  sheets  before  use  shall  be  done  in  the  manner  described 
in  5.2.2.2. 

5.2.2.2  The  sheets  shall  be  damped  with  water  on  the  textured  face 
before  they  are  fixed.  This  shall  be  done  by  brushing  the  textured  face 
evenly  and  carefully  with  a  sponge  or  swab  soaked  in  water.  After  this 
the  sheets  shall  be  stacked  with  the  damped  sides  against  each  other  in 
pairs  and  left  to  remain  for  a  period  of  24  to  48  hours.  During  this 
conditioning,  the  sheets  should  be  sheltered  from  sun  and  strong  heat. 

5.2.3  Fixing 

5.2.3.1  Framework  —  The  longitudinal  battens  and  cross  battens 
supporting  the  ceiling  shall  be  spaced  according  to  the  size  of  the  boards 
to  be  fixed. 

5.2.3.2  The  size  of  battens  may  range  from  60  to  75  mm  X  50  mm 
and  the  spacing  may  range  from  450  to  600  mm  for  longitudinal  battens 
and  600  to  1  200  mm  for  cross-battens  depending  on  the  size  of  the 
boards.  The  battens  shall  be  treated  with  two  coats  of  preservative 
paint  preferably  odourless  before  the  ceiling  is  fixed.  The  preservative 
shall  be  allowed  to  dry  up  before  fixing  sheets. 

Note  —  Treatment  with  two  coats  of  preservatives  is  a  temporary  measure 
reference  shall  be  made  to  IS  :  401-1982JI  for  details. 


*Gode  of  practice  for  construction  of  timber  ceilings  (Jirst  revision  ). 

fSpecification  for  fibre  hard  board  (  revised  ). 

tSpecification  for  steel  countersunk  head  wire  nails  {first  revision  ). 

§Specification  for  slotted  countersunk  head  screws. 

[(Code  of  practice  for  preservation  of  timber  (  second  revision  ). 

11 


IS  :  2441  -  1984 

5.2.3.3  All  edges  of  the  hard  board  shall  be  fixed  to  the  frame 
battens  by  means  of  screws.  Along  the  edge  line  of  the  board  the  screws 
shall  be  at  a  spacing  of  75  mm  centre  to  centre  and  shall  have  a  clear- 
ance of  at  least  10  mm  from  the  edge  line.  Along  the  lines  of  intermediate 
supports,  the  screws  may  be  spaced  at  150  to  200  mm  centre  to  centre. 
All  the  screws  shall  be  countersunk. 

5.2.3.4  Screws  shall  be  rustless.  The  steel  screws  if  used,  shall  be 
coated  with  either  brass,  nickel  or  cadmium.  The  length  of  the  screws 
shall  be  25  mm  for  3  to  6  mm  thick  board  and  30  or  35  mm  for  8  to 
12  mm  thick  board. 

5.2.3.5  The  cutting  and  chamfering  of  the  sheets  shall  be  done  in 
the  same  manner  as  for  insulating  building  boards  described  in  5.1.3. 

5*2.3*6  Jointing — Joints  shall  not  be  normally  filled  with  plaster, 
but  where  the  hard  boards  are  to  be  cement  plastered  the  joints  shall  be 
left  with  gap  of  about  6  mm  which  shall  be  covered  with  scrim  and 
bedded  in  cement  plaster  before  the  finishing  coat  of  plaster  is  applied. 

5.2.3.7  If  the  hard  board  specially  moulded  on  the  edges  are  used, 
the  manufacturer's  instructions  for  cutting  at  site  shall  be  followed. 

5.2.3.8  In  the  case  of  rebated  edges,  screwing  shall  not  be  done 
through  the  rebates. 

5.2.3.9  Open  joints  may  be  covered  with  strips  of  various  materials 
such  as  the  following; 

a)  Wooden  beading  as  described  in  5*8; 

b)  Plain  strips  out  from  sheets  of  the  same  material  as  the  boards  or 
mouldings  of  hard  boards  separately  procured  for  use  as  cover 
strips,  or  special  types  of  moulded  cover  strips  supplied  by  the 
manufacturer; 

c)  Metal  cover  strips  such  as  aluminium  or  chromium  plated 
metal; 

d)  Shaped  plastic  strip;  and 

e)  Linen  backed  adhesive  strip. 

Cover  strips  shall  be  screwed  along  the  centre  line  of  the  joints,  so 
that  the  fixing  of  screws  pass  through  the  open  joints.  The  spacing  of 
screws  shall  be  at  least  150  to  200  mm  centre  to  centre.  Special  type 
of  cover  strip  of  hard  board,  metal,  plastic,  etc,  may  be  fixed  in  accor- 
dance with  the  manufacturer's  instructions. 

Linen-backed  adhesive  may  be   fixed    by    wetting    the  linen    and 
pressing  over  the  edges  of  the  boards. 

5-2.4  Finishing  —  Details  of  work  shall  be  same  as  given  in  5.1.4. 

12 


IS  :  2441  -  19B4 


5«3  Plafttet*  of  Paris 
5.3.1  Material 


5.3.1.1  Timber  —  Timber  for  making  ceiling  framework,  wooden 
strips  of  laths  shall  be  from  any  of  the  species  of  timber  given  in 
18:5390-1984*. 

5.3.1.2  Plaster  ofparis  —  Plaster  of  paris  shall  conform  to  IS  :  2547- 
19761. 

5.3.2  Fixing 

5.3.2.1  Frame  —  In  case  of  sloping  roofs,  wooden  battens  of  suitable 
section  (  at  least  50  mm  X  60  mm  )  shall  be  firmly  fixed  as  main  supports, 
to  the  underside  of  the  beams  of  the  trusses  at  required  centres  by  means 
of  bolts  and  nuts  of  proper  size. 

In  case  of  flat  roofs,  battens  shall  be  securely  fixed  to  the  walls  and 
pillars  by  holding  down  bolts  and  shall  be  fastened  to  the  slabs  above 
with  iron  straps  or  mild  steel  bars  of  suitable  sections  anchored  therein. 
Gross  battens  of  50  mm  X  40  mm  section  at  about  400  mm  centres  shall 
then  be  fixed  at  right  angles  to  the  main  battens.  The  framework  shall  be 
treated  with  suitable  wood  preservatives  before  it  is  covered  with  ceiling. 
The  underside  of  the  framework  shall  be  true  to  planes  and  slopes. 

Aluminium  frame  may  also  be  used  if  specified  in   the  item  of  work. 

5.3.2.2  Wooden  strips  or  laths  —  Wooden  strips  or  laths  25  mm  X  6  mm 
of  first  class  kail  wood  (unless  otherwise  stipulated  specifically  in  the 
description  of  the  item  ),  shall  be  fixed  to  the  cross  battens,  in  parallel 
rows  with  gaps  of  10  mm  in  between  adjacent  rows,  by  means  of  felt 
nails  as  per  IS  :  6730-i972t.  The  strips  shall  be  fixed  butt  jointed  and 
not  overlapped.  The  joints  shall  be  staggered.  The  minimum  length 
of  strips  to  be  used  shall  be  1 '5  m  depending  upon  the  length  of  strips 
required. 

5.3.2.3  Rabbit  wire  mesh  —  The  mesh  shall  be  fixed  with  nails  at 
pitch  of  150  to  200  mm  to  the  underside  of  wooden  strips  at  their 
junction  with  the  battens.     The  wire  mesh  shall   be   straight,    tight   and 

perfectly  true  to  planes  and  slopes  and  without  any  sagging,  and  shall 
be  slightly  below  the  underside  of  the  laths  to  allow  the  plaster  to  encase 
the  mesh  alround. 

5.3.2.4  Application  of  plaster  ofparis  —  The  plaster  of  paris  shall  be 
mixed  with  water  to  a  workable  consistency.  The  plaster  of  paris  shall 
be  applied    to   the   underside   of  the  laths   over  the  rabbit  wire  mesh  in 


*Uode  of  practice  for  construction  of  timber  ceilings  [Jirst  revision  ). 
fSpecification  for  gypsum  building  plaster. 
^Specification  for  felt  nails. 


13 


IS  :  2441  -  1984 

suitable  sized  panels  and  finished  to  a  smooth  surface  by  steel  trowels. 
The  plaster  shall  be  applied  in  such  a  manner  that  it  fully  fills  the  gaps 
between  the  laths.  The  thickness  over  the  laths  is  as  specified  in  the 
description  of  the  item.  Joints  shall  be  finished  flush  to  make  ceiling 
in  one  piece.  Finished  surface  shall  be  smooth  and  true  to  plane,  slopes 
or  curves  as  required. 

5.3.2.5  Thickness  —  The  thickness  of  the  plaster  of  paris  ceiling  shall 
not  be  less  than  12  mm. 

5.4  Plaster  of  Paris  Tiles 

5.4.1  Materials 

5.4.1.1  Timber  —  Timber  for  making  ceiling  framework,  shall  be 
from  any  of  the  species  o£  timber  given  in  IS  :  5390-1984*. 

5.4.1.2  Plaster  of  paris  —  This  shall  conform  to  IS  :  2547-19761. 
The  thickness  of  the  plaster  of  paris  tiles  shall  not  be  less  than  12  mm. 

5.4.1.3  Hessian  cloth  —  This  shall  conform  to  IS  :  2818  (  Part  1  )- 
1971J.     The  hessian  cloth  shall  be  of  an  open  webbed  texture. 

5.4.2  Preparation 

5.4.2.1  Tiles  of  plaster  of  paris  reinforced  with  hessian  cloth  shall 
be  prepared  to  the  required  size.  The  maximum  sizes  of  tiles  shall  be 
limited  to  750  mm  in  each  direction  and  thickness  shall  be  12  mm. 
Wooden  forms  of  height  equal  to  the  thickness  of  tiles  (  12  mm  )  shall 
be  placed  on  a  truly  level  and  smooth  surface  such  as  a  glass  sheet. 

The  section  of  form  sides  shall  be  such  that  the  edges  of  the  tiles 
shall  be  provided  with  a  neatly  formed  chamfer  alround  of  5  mm  width 
and  8  mm  depth,  unless  the  tiles  are  to  be  provided  with  cover  fillets 
over  joints  in  which  case  the  edges  of  the  tiles  shall  be  truly  square.  The 
glass  sheet  or  surface  on  which  the  form  is  kept  and  the  forms  sides  shall 
be  given  a  thin  coat  of  non-staining  oil  to  facilitate  easy  removal  of  the  tile. 
Plaster  of  paris  shall  be  evenly  spread  into  the  form  up  to  about  half  of 
the  depth  and  hessian  cloth  shall  be  pressed  over  the  plater  of  paris 
layer.  The  ends  of  the  hessian  shall  be  turned  over  at  all  edges  to  form 
a  double  layer  to  a  width  of  50  mm.  The  plaster  below  and  above  the 
hessian  cloth  shall  intermix  with  each  other  and  form  an  integral  mass. 
The  form  shall  then  be  filled  with  plaster  of  paris  which  shall  be 
uniformly  pressed  and  then  wired  out  to  an  even  and  smooth  surface. 
Tiles  so  moulded  shall  be  allowed  to  set  initially  for  an  hour  and  then 
removed    from    the    form    and    allowed   to   dry  and  harden  for  about  a 


*Code  of  practice  for  construction  of  timber  ceilings  {first  revision  ). 

tSpecification  for  gypsum  building  plaster. 

+  Specification  for  Indian  hessian:  Part  1  General  {first  rebision  ). 

14 


IS  :  2441  -  1984 

week.  A  good  tile  after  drying  and  hardening  shall  give  a  ringing 
sound  when  struck.  The  tiles  shall  be  true  and  exact  to  shape  and  size 
and  with  clean  and  regular  chamfers.  The  exposed  faces  shall  be  truly 
plane  and  smooth. 

5.4*3  Fixing 

5«4.3«1  Frame  —  The  timber  frame  shall  be  provided  as  described 
in  5*2.3.  The  width  of  the  scantlings  shall  be  sufficient  to  provide  a 
minimum  nailing  surface  of  60  mm.  The  longitudinal  and  header 
scantlings  shall  be  so  arranged  that  the  tiles  can  be  fixed  to  form  the 
desired  panel  arrangement  and  there  is  supporting  scantling  under  each 
and  every  edge  of  the  tiles.  Aluminium  frame  may  also  be  used  in  this 
type  of  ceilings. 

5*4.3.2  Fixing  —  The  tiles  shall  be  fixed  to  the  cross  battens  of  the 
ceiling  frame  with  40  mm  long  brass  screws  as  in  IS  :  6760-1972*  at 
spacings  not  exceeding  200  mm  centre  to  centre  on  all  edges.  The  tiles 
shall  be  laid  with  their  edges  in  just  close  position  to  the  adjoining 
tiles  without  any  gap  in  between.  The  line  of  screws  shall  be  not  less 
than  15  mm  away  from  the  edge  of  the  tiles.  The  screws  shall  be  slightly 
countersunk  in  holes  of  tiles.  Holes  for  screws  shall  be  drilled.  The 
countersunk  heads  of  screws  shall  be  covered  with  plaster  of  paris  and 
smoothly  finished. 

Where  a  surface  unbroken  by  visible  joints  is  required,  the  joints 
shall  be  filled  with  plaster  of  paris  and  trowelled  smooth  so  that  the 
whole  surface  appears  as  one  without  any  joints. 

5*5  Gypsum  Plaster  Board 

5.5.1  Materials 

5*5.1*1  Gypsum  plaster  boards  —  Gypsum  plaster  boards  shall  conform 
to  IS  :  2095-19641. 

5.5.1.2  Mils  —  Nails  shall  conform  to  IS  :  723-1972$.  The  nails 
used  for  taking  gypsum  boards  shall  be  2'00  mm  size.  The  length  of 
nails  shall  be  as  follows: 

a)  for  10  mm  thick  boards  30  mm 

b)  for  12*5  and  16  mm  thick  boards  40  mm 

5.5.1.3  Screws  —  Screws  used  for  fixing  gypsum  boards  shall 
conform  to  IS  :  6760-1972§,  Steel  screws  without  brass  or  nickel 
coating  shall  not  be  used. 


♦Specification  for  slotted  countersunk  head  wood  screws, 
fSpecification  for  gypsum  plaster  boards, 

^Specification  for  steel  countersunk  head  wire  nails  {first  revision  ). 
§Specification  for  slotted  countersunk  head  wood  screws. 

15 


IS  :  2441  -  19«4 


The  si2e  of  the  screws  shall  be  3'10  or  3*45  mm  diameter  and  the 
length  as  follows: 

a)  for  10  mm  thick  boards  30  mm 

b)  for  12'5  and  16  mm  thick  boards  35  or  40  mm 

5.5.2  Fixing 

5.5.2*1  Fixing  of  gypsum  plaster  boards  to  framework —  The  gypsum 
plaster  boards  shall  be  fixed  as  given  in  5.2.3. 

5.5.2.2  Jointing  —  The  boards  shall  be  fixed  with  a  joint  with 
clearance  of  abouts  6  mm.  The  joints  shall  always  be  in  perfect  line  and 
plane.    Jointing  may  also  be  provided  in  a  decorative  pattern. 

5.5.2.3  Finishing  of  joints  —  The  joints  shall  be  filled  with  gypsum 
plaster  or  other  finishing  materials  recommended  by  the  manufacturers 
of  the  board.  After  filling  the  joints,  a  thick  skin  of  the  finishing 
material  shall  be  spread  about  50  mm  wide  on  either  side  of  the  joint 
and  shall  be  trowelled  dry  with  a  reinforcing  scrim  cloth  about,  100  mm 
wide.  When  itietal  scrim  is  used,  a  stiffer  plaster  may  be  necessary  to 
enable  the  trowelling  of  the  scrim  down  to  the  board.  The  joints  may 
also  be  left  open  if  desired  (  see  Fig.  3  ), 


REINFORCED    SCRIM 
CLOTH 


GYPSUM    PLASTER    OR 

FILLING    MATERIAL 


WOODEN    STRUCTURAL 
BEAM 


OPEN    JOINTS-^    '^^  '^'^''fl.l^Jn.l^'"'" 

FROM     EDGE 

Fig.  3     Finishing  Treatment  for  Joints  in  Gypsum  Board  Ceiling 

16 


IS  :  2441  -  2984 

5.6  Plywood  and  Blockboard 

5.6.1  Materials 

5.6.1.1  Timber  —  Timber  for  making  ceiling  framework  shall  be 
from  any  of  the  species  of  timber  given  in  IS  :  5390-1984*. 

5.6.1.2  Plywood  —  Plywood  shall  conform  to  IS  :  303-1975t. 

5.6.1.3  Blockboard  —  Blockboard  shall  conform  to  IS  :  1659-1969J. 

5.6.1.4  Screws  —  The  screws  shall  conform  to  IS  :  6760-1972§. 

5.6.2  Fixing 

5.6.2.1  Framework  —  Longitudinal  battens  and  cross  battens 
supporting  the  ceiling  shall  be  spaced  in  section  as  detailed,  taking  into 
consideration  the  size  and  shape  of  the  board,  thickness  of  the  board, 
including  its  strength  and  weight,  the  pattern  of  the  figure  and  grain 
matching  in  the  case  of  decorative  boards.  The  sizes  of  battens  may 
range  from  60  to  75  mm  X  40  to  50  mm. 

5.6.2.2  For  boards  in  thickness  4  mm  to  10  mm,  spacings  vary  from 
450  to  600  mm  for  longitudinal  battens  and  600  to  1  200  mm  for  cross 
battens.  For  boards  above  10  mm  thickness,  the  above  spacings  may 
vary  from  600  to  900  mm  for  longitudinal  battens  from  900  to  I  300  mm 
for  cross  battens. 

5.6.2.3  After  fixing,  the  framework  shall  be  checked  with  regard  to 
the  level  position  of  its  outside  and  for  proper  fixture  and  joints, 

5.6.2.4  Fixing 

5.6.2.5  The  plywood  or  blockboard  shall  be  checked  for  correct  size, 
squareness  of  adjacent  sides  and  laying  patterns.  In  the  case  of  decora- 
tive boards,  the  patterns  and  figure  matching  should  be  as  per  details 
and  put  on  paper  at  site  and  the  boards  preferably  numbered  for  -their 
positions.     Any  board  so  required  shall  be  cut  to  the  required  plan. 

5.6.2.6  Where  necessary,  particularly,  when  it  is  not  sufficient  thick 
to  be  self-supporting  from  edge  to  edge,  plywood  may  be  stiffened  along 
the  edges  and  also  in  intermediate  positions  by  stiles  or  narrow  strips  of 
v^^ood,  metal,  plastic  or  other  materials. 

*Code  of  practice  for  construction  of  timber  ceilings  (first^  revision  ). 
tSpecification  for  plywood  for  general  purposes  (  second  revision  ). 
^Specification  for  blockboards  [first  revision  ). 
§Specification  for  slotted  countersunk  head  wood  screws. 

17 


IS  :  2441  -  1984 

5*6.2*7  The  boards  shall  be  carefully  lifted  in  a  predetermined 
manner  and  fixed  on  to  the  frame  by  use  of  wood  screws.  All  the  edges 
shall  be  fixed  to  the  frame  members  by  screws  spaced  75  mm  centre  to 
centre  for  4  to  6  mm  thick  plywood;  for  thicker  boards  the  centre  ta 
centre  spacing  of  these  screws  may  be  at  about  15  times  the  thickness. 
The  screws  shall  have  a  clearance  of  10  mm  from  the  edge  line.  At  the 
lines  of  intermediate  support,  the  screws  shall  be  fixed  at  centre  to  centre 
spacing  not  exceeding  25  times  the  thickness.  All  the  screws  shall  be 
countersunk. 

5«6.2«8  The  screws  shall  be  rustless.  The  screws  shall  be  fixed 
starting  from  one  corner  and  extending  to  both  sides  to  fix  the  board 
flat  and  level.     The  length  of  the  screws  shall  be  as  follows: 

a)  for  boards  up  to  7  mm  25  mm 

b)  for  boards  above  7  mm  up  to  12  mm  35  mm 

c)  for  boards  above  12  mm  Thickness  +20  mm 

5«6,2.9  Jointing 

5.6.2.10  The  boards  may  be  butt  jointed  with  a  minimum  clearance 
of  2  mm. 

5«6.2«I1  The  joints,  if  left  open,  shall  be  filled  with  painter's  putty 
and  brought  to  level  or  may  be  cut  to  '  V  '  shape.  These  may  also  be 
left  open  levelled  or  parallel  grooved  using  plane  and  a  chisel  or  grooving 
cutter.  The  boards  may  also  be  pre-cut  and  edges  rounded  before 
fixing.  In  the  case  of  decorative  boards,  the  joints  may  be  coloured  to 
match  the  general  colour  and  pattern  of  the  ceiling  boards, 

5.6.2.12  The  joints  may  also  be  rebate-jointed  or  jointed  with  tongue 
and  groove.     Screws  shall  in  that  case  not  be  fixed  through  the  rebate. 

5.6.2.13  Alternatively,  the  open  joints  may  be  covered  by  a 
moulding  or  strips. 

5.6.2.14  When  fixing  moulding  in  case  of  decorative  boardsj  care 
shall  be  taken  that  their  colour,  shape  and  size  are  selected  appropriate 
to  the  decorative  pattern  of  the  ceiling. 

5.6.3  Finish 

5.6.3.1  The  ceiling  after  fixing  shall  be  finished  by  hand-sanding, 
where  necessary,  and  given  finishes  of  waxing,  polishing,  clear  varnishing 
or  painting  as  required.  Finishing  of  wooden  surfaces  shall  be  done  in 
accordance  with  IS  :  2338  (  Part  1  )-1967*. 


♦Code  of  practice  for  finishing  of  wood  and  wood  based  material:  Part  1    Operations 
and  workmanship, 

18 


IS  :  2441  -  1984 

5*7  Asbestos  Gement  Building  Board 

5.7.1  Materials 

5.7.1.1  Timber  —  Timber  for  making  ceiling  framework  shall  be 
from  any  of  the  species  of  timber  given  in  IS  :  5390-1984*. 

5.7.1.2  Asbestos  cement   building  board  —  This    shall   conform   to    IS  : 

2098-1964t. 

5.7.1.3  Screws  —  The  screws  shall  conform  to  IS  :  6760-19721. 

5.7.2  Fixing 

5.7.2.1  Framework  —  This  shall  be  as  per  details  given  in  5.2.3. 

5.7.2.2  Fixing  —  The  asbestos  cement  building  boards  shall  be  laid 
truly  parallel  or  perpendicular  to  the  walls  and  shall  be  fixed  to  the 
battens  with  screws.  In  fixing  the  A.C.  boards  care  shall  be  taken  to 
avoid  rigid  fixing  as  this  may  cause  cracking  if  the  supporting  structure 
expands  or  shrinks.  The  boards  shall  be  fixed  with  screws  to  the  wooden 
frame  by  means  of  metal  channels  and  clips  as  shown  in  Fig,  4.  Holes 
in  the  boards  shall  be  drilled  as  on  no  account  be  punched.  No  hole 
shall  be  nearer  than  12  mm  to  the  edge  of  the  sheet.  The  board  shall 
be  butt  jointed  with  screws  at  150  mm  intervals  at  edges  and  300  mm 
intervals  in  the  middle.  Screws  shall  be  countersunk  and  covered  by 
plaster  of  paris.  A  gap  of  3  to  6  mm  shall  be  kept  between  the 
adjoining  edges  of  the  sheets.  The  joints  where  required  may  be 
covered  with  wooden  beading  as  decribed  in  5.8.1.3  or  with  plain  strips 
out  from  the  sheets  of  the  same  material. 


WOODEN  OR  METAL 

STRIP  AT  EACH 

SHEET   JOINT 


Note  —  For    fixing    with   metal    section    and    clips,     reference     may  be    made 
to  Fig.  2G.  ' 

Fig.  4     Fixing  Asbestos  Cement  Ceiling  Boards  to  Wooden  Members 


♦Code  of  practice  for  construction  of  timber  ceilings  {Jirst  revision  ). 
fSpecification  for  asbestos  cement  building  boards. 
^Specification  for  slotted  countersunk  head  wood  screws. 


19 


IS:  2441 -1984 

5,1*3  Finish 

5*7.3.1  The  ceiling,  when  completed,  shall  present  a  neat  and 
uniform  appearance.  Care  shall  be  taken  to  see  that  the  asbestos  cement 
boards  are  not  dirted  during  construction.  Usually  no  finishing  treat- 
ment of  asbestos  cement  building  board  ceiling  is  needed.  Ceiling  may,, 
if  required,  be  painted  to  the  desired  shade. 

5.8  Wooden  Cover  Fillets  Beading 

5,8.1  Materials 

5.8.1*1  Timber  —  Timber  used  for  making  beading  shall  be  from 
any  one  of  the  species  listed  in  IS  :  5390-1984*. 

5.8.1.2  Screws  —  These  shall  conform  to  IS  :  6760-19721. 

5.8*  1*3  Beading  —  The  beading  shall  be  planed,  smooth  over  all 
exposed  faces  and  true  on  the  rear  face.  The  beading  shall  be  of  size 
12  mm  X  40  mm  or  of  any  other  size  as  given  in  the  description  of  the 
item. 

5*8*2  Fixing 

5.8.2*1  The  headings  shall  be  fixed  centrally  over  the  butt  joints 
between  the  two  timber  planks  or  boards  with  screws  in  two  rows  on 
either  side  of  the  joint.  The  spacing  of  the  screws  in  each  row  shall  be 
200  mm  centres.  The  screws  shall  pass  through  the  beading,  timber 
plank  or  ceiling  board  and  into  the  ceiling  rafters,  with  a  minimum 
grip  of  25  mm  in  the  latter  and  where  the  beading  is  to  be  fixed  to  the 
board  above  for  ornamental  purposes  there  being  no  framework  scantling 
above,  then  the  beading  shall  be  fixed  with  screws  which  shall  be  driven 
through  the  full  depth  of  the  board  and  their  spacing  shall  be  the  same 
as  before.  The  screws  shall  be  oiled  before  insertion  and  shall  be 
screwed  in  by  means  of  a  screw  driver  and  in  no  case  the  use  of  a 
hammer  for  fixing  the  screws  is  permissible.  The  screws  shall  be  driven 
slightly  countersunk  below  the  surface  of  the  beading. 

5.8.2*2  The  junction  of  the  beading  shall  be  of  the  fully  mitred  or 
of  partly  mitred  kind  as  required  by  the  authority.  Where  joints  are  to 
be  fully  mitred  both  the  longitudinal  as  well  as  cross  headings  shall  be 
to  the  exact  length  as  required  by  the  panel  arrangements.  Where  the 
joints  are  partly  mitred  variety  and  the  length  of  the  beading  in  one 
direction  can  run  continuously  over  more  than  one  panel  then  the 
minimum  lengths  of  these  headings  shall  be  1*80  m  and  the  joints  shall 
come  at  a  corner  of  the  panel  and  not  in  the  middle  of  the  panel  side. 


♦Code  of  practice  for  construction  of  timber  ceilings  (Jirst  revision  ). 
tSpecification  for  slotted  countersunk  head  wood  screws. 

20 


IS  :  2441  -  1984 

5.8.3  Finish 

5.8.3.1  The  beading  shall  be  finished  smooth  and  fixed  with  such 
a  workamanship  that  there  is  absolutely  no  gap  left  between  the 
beading  and  the  ceiling  board  or  in  the  joint  faces.  The  beading  lines 
shall  be  absolutely  straight  and  parallel.  The  plane  of  the  underside  of 
the  beading  shall  be  uniform. 

5.9  Cloth 

5.9.1  Material 

5.9.1.1  'Timber  —  Timber  for  making  ceihng  framework  and  beading 
shall  be  from  any  of  the  species  given  in  IS  :  5390-1984*. 

5.9.1.2  Bamboo  —  Good  quality  bamboo  shall  be  used  for  framework. 
The  quality  of  bamboo  to  be  used  for  the  framework  shall  be  approved 
before  using  for  the  work. 

5.9.1.3  Cloth 

5.9.1.4  The  selection  of  cloth  for  the  ceiling  *  depends  on  the 
following  factors: 

a)  External  characteristics, 

b)  Colour, 

c)  Acoustics  properties, 

d)  Fire  resistance  and  moisture  resistance, 

e)  Method  of  construction,  and 

f)  Cost. 

In  general,  any  type  of  cloth  (  thicker  cloth  )  can  be  used  as  a 
ceiling  material,  depending  upon  the  function  and  appearance  desired  in 
the  room.  The  cloth  for  ceiling  can  be  manufactured  from  either 
natural  fibres  or  synthetic  fibres.  For  knowing  the  exact  properties  of 
the  cloth  to  be  used  as  ceiling  material,  textile  expert  shall  be  consulted. 

5.9.1.5  Cloth  —  Dungry  cloth  conforming  to  IS  :  749-l978t  shall  be 
used.  If  canvas  or  any  mill  made  white  drill  is  used  in  place  of  dungry 
cloth,  it  shall  be  specified.  The  cloth  shall  be  thoroughly  washed  before 
use  to  free  it  from  chemicals,  otherwise  after  being  whitened  it  may  turn 
black. 


♦Code  of  practice  for  construction  of  timber  ceilings  {first  revision  ). 
fSpecification  for  handloom  cotton  dungry  cloth  {first  revision  ). 

21 


IS  :  2441  -  1984 

5.9.1.6  Type  of  fibres: 

a)  Natural  fibres 

1)  Cotton 

2)  Linen 

3)  Silk  and  wool 

b)  Man-made  fibres  or  synthetic  fibres 

1)  Rayon  or  artificial  silk, 

2)  Glass  fibres, 

3)  Nylon, 

4)  Decron, 

5)  Orion  or  the  fibres  approved  by  competent  authority. 

5»9AJ  Scantlings  07  framework  —  The  scantlings  for  the  framework 
shall  be  of  75  mm  X  65  mm  size,  unless  otherwise  specified.  They  shall 
have  a  perfectly  straight  edge  and  face  to  which  the  cloth  will  be 
attached.     Other  sides  may  be  left  rough. 

5.9.1.8  Beading  —  Wooden  headings  shall  be  of  size  12  mm  X  40  mm 
or  of  any  other  size  as  given  in  description  of  the  item  and  shall  be 
plained  round-edged. 

5.9.1.9  Nails  —  Nails  shall  conform  to  IS  :  723-1972*. 

5.9.1.10  Screws  —  Screws  shall  conform  to  IS  :  6760-1972t. 
5.9.2  Fixing 

5.9.2.1  Framework  —  The  framework  of  wood  bamboo  battens  shall 
be  securely  spiked  to  the  wall  plaster  of  fixed  to  wooden  blocks  let  into 
the  walls  and  firmly  screwed  to  the  underside  of  the  beams  or  to  ceiling 
joists   where  joists   are   used.     The  battens  shall  form  square  or  oblong 

panels  not  more  than  1*5  m  in  length  on  any  side. 

5.9.2.2  When  the  framework  is  bamboo  neat,  even  width  and  sand 
prepare,  split  bamboo  battens  shall  be  securely  nailed  to  the  joists,  to 
make  the  same  size  panels. 

5.9.2.3  Fixing  —  The  cloth  shall  be  damped,  stretched  and  nailed  to 
the  upper  side  of  the  framework  which  shall  be  planned  and  varnished. 
In  the  case  of  bamboo  framework,  cloth  shall  be  tied  up  to  the  under- 
side neatly  by  strong  string  without  tearing  the  cloth. 


♦Specification  for  steel  countersunk  head  wire  nails  {first  revision  ). 
fSpecification  for  slotted  countersunk  head  wood  screws. 

22 


IS  :  2441  -  1984 

5»9,2.4  Beading  —  To  prevent  the  cloth  from  blowing  and  flapping 
about,  wooden  headings,  planed  and  moulded  shall  be  fixed  under  the 
cloth  ceiling  to  form  panels.  The  beadings  shall  be  screwed  over  the 
cloth  to  the  framework  above  to  panels  and  all  round  the  wall  with 
screw  not  further,  apart  than  150  mm.  The  wooden  beadings  shall  be 
varnished. 

5.9«2.5  Finish  —  The  cloth  shall  be  white-washed  or  distempered. 
5.10  Aluminium  Sheet 

5.10.1  Materials 

5.10.1.1  Aluminium  trays  —  The  ceiling  may  be  made  up  of 
aluminium  '  T  '  grid  and  aluminium  trays  made  of  aluminium  alloy 
sheets  of  19  000  or  3 1  000  of  IS  :  737-1974*.  For  insulation  and  acoustic 
control,  the  trays  perforated  or  plain  are  filled  .with  either  glass  wool 
or  mineral  wool  blanket  of  20  to  40  mm  thickness  depending  on  the 
job  requirement. 

5.10.1.2  Grid  —  The  aluminium  grid,  concealed  or  exposed  shall 
be  made  of  specifically  extruded  aluminium  '  T  '  section  of  63  400  Wp 
of  IS  ;  733-1 975f.  The  fittings  will  be  made  out  of  aluminium  or  rust 
proofed  steel. 

5.10.2  Fixing 

5.10.2.1  Exposed  grid  system  —  In  this  case,  the  panels  shall  be  placed 
on  the  aluminium  false  ceiling  grid  of  inverted  '  T  '. 

5.10.2.2  Concealed  grid  system  —  The  panels  shall  be  clipped  by 
means  of  fine  plated  spring  clips  on  aluminium  ^  T  '  grid. 

5.10.3  Finish 

5.10.3.1  Aluminium  false  ceiling  trays  supplied  in  painted  or 
anodised  or  mill  finish  with  '  T  '  grid  shall  match  the  back  ground.  . 

5.10.3.2  Painted  finish  —  The  trays  and  *  T  '  are  chemically  treated 
and  painted  with  acrylic  resin  paint  which  does  not  attract  fungus  and 
does  not  discolour. 

5.10.3.3  Natural  satin  anodised  finish  —  The  trays  and  Ts  shall  be 
chemically  cleaned,  treated  and  anodised  in  controlled  conditions  to  the 
required  specifications.  The  specific  grade  suitable  for  this  purpose  is 
AG  10  of  IS  :  1868-1982?.  The  anodised  surface  shall  finally  be  sealed 
for  life-long  finish. 

♦Specification  for  wrought  aluminiutn  and  aluminium  alloys,  plate  (  for  general 
engineering  purposes  )  (  second  revision  ). 

fSpecification  for  wrought  aluminium  and  aluminium  alloy,  bars,  rods  and  sections 
(  for  general  engineering  purposes  )  (  second  revision  ). 

^Specification  for  anodic  coatings  on  aluminium  (  second  revision  ). 

23 


IS  :  2441  -  1984 

5.10.3,4  Mill  finish  —  This  finish  is  suitable  for  industrial 
application. 

5.10.4  Erection  —  The  aluminium  false  ceiling  trays  may  be  placed 
in  the  exposed  grid  frame  or  clipped  in  the  concealed  grid  system.  The 
handing  of  the  main  Ts  shall  be  done  with  sliding  hangers  and  5  to 
6  mm  painted  mild  steel  rods  or  galvanized  wires.  The  grid  shall  be 
truly  levelled  and  the  joints  of  the  trays  made  straight  and  parallel. 

5.11  Expanded  Polystyrene 

5.11.1  Material 

5.11.1.1  Expanded  polystyrene  —  This  shall  be  in  accordance  with 
IS  :  4671-1961*. 

5.11.1.2  Screws  —  Screws  shall  be  of  brass  and  shall  coDform  to 
IS  :  6760-1972t. 

5.11.1.3  Framework  —  The  framework  may  be  wood  or  metal  and 
in  either  case  it  has  only  its  own  load  to  support,  the  load  of  expanded 
polystyrene  being  negligible.  Very  light  sections,  therefore,  are  sufficient. 
However,  members  should  be  of  sufficient  depth  to  ensure  that  the  frame 
does  not  sag  under  its  self  weight  across  the  given  span  and  width  for 
easy  gluing/screwing  of  tiles, 

5.11.2  Fixing 

5.11.2.1  Ceiling  layout  —  Work  shall  be  started  from  the  centre 
outward,  pushing  the  small  inevitable  erection  defects  to  the  fringes  of 
the  ceiling.  Ceiling  dimensions  shall  be  measured  and  width  and  length 
of  centre  lines  shall  be  marked.  If  a  dimension  is  a  full  odd  multiple 
of  tile  size  (  that  is  4  500  mm  --  9  x  500  mm  )  the  starter  lile  shall  be 
placed  with  its  centre  line  falling  on  the  dimensions  centre  lines.  If  a 
dimension  is  a  full  even  multiple  of  the  tile  size  (  that  is  4  000  -^^  8  x  5C0 
mm  )  the  starter  tile  edge  shall  be  placed  along  the  dimension  centre 
line. 

5.11.2.2  Fixing  tile 

5.11.2.3  With  adhesive  —  The  framework  should  be  clean.  The 
framework  shall  be  wiped  to  remove  dust  and  loose  particles  clinging  to 
members.  Adhesive  shall  be  applied  on  the  annular  area  of  tiles.  Wait 
till  adhesive  becomes  tacky.  Tiles  shall  be  fixed  in  position  pressing 
adjacent  tiles  close  together  along  their  joint. 


♦Specification  for  expanded  polystyrene  for  thermal  insulation  purposes. 
fSpecification  for  slotted  countersunk  head  wood  screws. 


24 


IS  :  2441  -  1984 

5.11.2.4  IVlth  screw>  —  35  mn  long,  No.  6  brass  screws  at  the  rate 
of  4  per  500  mm  X  503  mm  tile  or  6  psr  1  030  mm  X  500  mm  slab 
shall  b3  U5ed  for  fiKin^.  Adjacent  slabs  should  be  pressed  tightly 
together  along  their  joint. 

5.11.2.5  To  metal  frame 

5.11.2.6  Slabs/tiles  shall  be  fixed  by  specially  designed  cleats/ clips , 
etc,  supplied  along  with  the  framework. 

5*11*2.7  Precaution  —  Care  shall  be  taken  to  see  that  the  solvents 
used  to  clean  adhesive  applicable  tools  shall  not  be  brought  in  contact 
with  expanded  polystyrene  surfaces. 

5.11.3  Finish 

5.11.3.1  The  white  expanded  polystyrene  ceiling  may  be  painted 
to  any  desired  shade  with  plastic  emulsion  paints  or  water  bond 
distemper.  Oil  paints  may  be  applied  over  a  protective  barrier  coat  of 
shellac.  A  smooth  jointless  finish  can  be  obtained,  if  required  by 
applying  a  3  mm  layer  of  plaster  of  paris  direct  on  expanded 
polystyrene  surfaces. 

5.12  Mineral  Wool  Board 

5.12.1  Materiali 

5.12.1.1  Timber  —  Timber  for  making  ceiling  framework  and 
beading  if  any  shall  be  from  any  of  the  species  given  in  IS  :  5390-1984*. 

5.12.1.2  Metal  T  —  shall  conform  to  relevant  Indian  Standard. 

5.12.1.3  JSTails  —  Nails  shall  conform  to  IS  ;  723-1972t. 

5.12.1.4  Screws  —  Screws  shall  conform  to  IS  :  6760-1972t. 

5.12.1.5  Mineral  wool  —  This  shall  conform  to  IS  :  3677-1973§o 

5.12.2  Fixing 

5.12.2.1  Application  1  — A  metal '  T  '  bar  grid  of  required  size  of 
either  aluminium,  mild  steel  or  slotted  angles  shall  be  suspended  first. 
Mineral  wool  of  specified  thickness  to  the  size  of  the  facing  board  may  be 
cut  and  spot  stuck  to  fibreglass  with  suitable  adhesive. 

5.12.2.2  Application  2  —  Framework  of  wooden  battens  shall  be 
suspended  as  detailed  in  5.8. 

♦Code  of  practice  for  construction  of  timber  ceilings  {Jirst  revision  ). 
tSpecification  for  steel  countersunk  head  wire  nails  {first  revision  ). 
tSpecification  for  slotted  countersunk  head  wood  screws. 
§Specification  for  unbonded  rock  and  slay  wool  for  thermal  insulation. 

25 


IS  :  2441  -  1984 

Mineral  wool  about  12  mm  less  than  the  size  of  the  facing  board 
and  spot  stick  fibreglass  to  the  board  with  adhesive. 

Fix  the  board  with  the  insulation  over  it  to  the  battens  by  means  of 
screws.  If  desired  and  if  space  permits,  mineral  wool  may  be  rolled 
over  the  suspended  false  ceiling.  Mineral  wool  may  also  be  cut  slightly 
oversize  and  friction  fitted  between  the  angles  or  battens  from  above. 
In  both  these  cases,  the  facing  board  will  have  to  be  fixed  first. 

5.12«2«3  Direct  under  deck  insulation  of  flat  concrete  roofs  —  Wooden 
battens  shall  be  fixed  to  the  ceiling. 

The  fixing  of  mineral  wool  with  a  facing  board  shall  be  the  same 
as  in  Application  2, 

5.12.2.4  Application  3  —  Under  deck  insulation  of  ceiling,  when  the 
false  ceiling  is  being  used  as  a  return  airplenum. 

Sloted  angles  of  size  30  mm  X  30  mm  shall  be  fixed  to  the  ceiling 
by  means  of  raw  plugs  at  750  mm  centres. 

Draw  14  g  tie  wires  from  the  slots. 

Make  a  mat  of  mineral  wool  backed  with  scrim  cloth  with  a  light 
coating  of  plaster  of  paris  or  polythene  faced  hessian  and  24  g  X  25  mm 
mesh  wire  netting. 

Stretch  the  mat  tightly  across  the  angles,  holding  it  in  place  by  means 
of  wires.  The  joints  of  the  wire  netting  should  be  butted  and  tightly 
laced  down  with  G.I.  wire. 

5.12.2.5  Application  4  —  Mineral  wool  insulation  in  under  purlin 
lining. 

Metal  clips  shall  be  fixed  on  the  purlins  and  metal  or  wooden  frame 
of  required  dimension  shall  be  attached  to  the  cHp. 

The  fixing  of  mineral  wool  and  facing  board  is  similar  as  in 
application  1  and  application  2. 

5«  12.2.6  Application  5  Mineral  wool  insulation  in  double  sheeted  asbestos 
foof  —  Wooden  battens  as  spacers  shall  be  fixed  over  the  existing  AG 
sheets.  Mineral  wool  of  specified  thickness  shall  be  unrolled  between 
these  spaces.  New  layer  of  asbestos  cement  sheets  shall  be  attached  and 
bolted  tightly.     All  openings  shall  be  sealed  and  made  water  tight. 


26 


IS  :  2441  -  1984 

(  Continued  from  page  2  ) 

Members  Represen  ting 

Shri  S.  p.  Gupta  Hindustan-Pilkington  Glass  Works  Ltd,  Calcutta 

Shri  C.  V.  Ghalam  (  Alternate  ) 
Shbi  T.  N.  Gupta  Central    Building     Research     Institute      (  CSIR  ), 

Roorkee 

Shri  N.  K.  Sanghari  (  Alternate  ) 
Shri  G.  R.  Joshi  Concrete  Association  of  India,  Bombay 

Shri  P.  Srinivasan  (  Alternate ) 
Shri  R.  L.  Kumar  The  Institution  of  Surveyor,  New  Delhi 

Shri  P.  J.  Mehta  The  Institution  of  Engineers  (  India  ),  Calcutta 

Shri  B.  Natarajan  Kent  Ceramic  Tiles  Co  Pvt  Ltd,  Madras 

Shri  K.  S.  Pruthi  Forest  Research  Institute  &  Colleges,  Dehra  Dun 

Shri  H.  K.  Rakhra  Engineer- in-Chief  *s     Branch,   Army    Headquarters, 

New  Delhi 

Shri  J.  Ramamurthy  (  Alternate  ) 
Shri  K.  S.  Srinivasan  National  Buildings  Organization,  New  Delhi 

Shri  A.  K.  Lal  (  Alternate  ) 
Shri  Subrato  Ray  Balmer  Lawire  &  Co  Ltd,  Calcutta 

Shri  K.  Suryanarayanan  Indian  Aluminium  Company  Ltd,  Calcutta 

Shri  Anjan  Sen  (  Alternate  ) 


27 


INTERNATIONAL  SYSTEM  OF  UNITS  (  SI  UNITS  ) 
Base  Units 


QyJAKTITTf 

Unit 

Symbol 

Length 

metre 

m 

Mass 

kilogram 

kS 

Time 

second 

S 

Electric  current 

ampere 

A 

Thermodynamic 

kelvin 

K 

temperature 

Luminous  intensity 

candela 

cd 

Amount  of  substance 

mole 

mol 

Sapplementary  Units 

QUANTITY 

Unit 

Symbol 

Plane  angle 

radian 

rad 

Solid  angle 

steradian 

sr 

Derived  Units 

QpANTITY 

Unit 

Symbol 

Definition 

Force 

newton 

N 

1    N  -  1  kg.m/s» 

Energy 

joule 

J 

1     J  =  1  N.m 

Power 

watt 

W 

1    W  -  1  J/s 

Flux 

weber 

Wb 

1  Wb  =-  1  V.s 

Flux  density 

tesla 

T 

1     T  =  1  Wb/m» 

Frequency 

hertz 

Hz 

1  Hz  -  1  c/s  (s-i) 

Electric  conductance 

Siemens 

S 

1      S  -  1  A/V 

Electromotive  force 

volt 

V 

1     V  «  1  W/A 

Pressure,  stress 

pascal 

Pa 

1    Pa  =  1  N/m* 

niNDIAN    STANDARDS    INSTITUTION 

Manak  Bhavan,  9  Bahadur  Shah  Zafar  Marg.  NEW  DELHI   1t0002 

Telephones  :  26  60  21,  27  01  3T  Telegrams  :  Manaksanstha 

(  Common  to  ati  Offices  ) 

Hegionat  Offices :  Tahl>han& 

•Western    :  Manakalaya,  E9  Ml  DC,  Marol  Andheri  (  East ),  BOMBAY  400033  6  32  92  95 
fEastem    :  1/14  C.  I.  T,  Scheme  VI J  M,  V,  I,  P.  Road,  Maniktola  36  24  99 

CALCUTTA  700054 

Southern  :  C.  I.  T.  Campus,  MADRAS  6001 13  '  41  24  42 

Northern   :  B69  Phase  VII,  Industdaf  Focal  Point.  8  73  28 

S.  A,  S.  NAGAR  160051  (  Punjab  ) 

Branch  Off  fees  : 

'Pushpak',  Hurmohamed  Shaikh  Marg,  Khanpur,  AHMADABAD  380001  f  2  63  48 

\2  63  48 

'F  Block,  Unity  BIdg,  Narasimharaja  Square,  BANGALORE  560002  22  48  05 

Gangotri' Complex,  Bhadbhada  Road,  T,  T,  Nagar,  BHOPAL  462003  6  27  16 

22E  Kalpana  Area,  BHUBANESHWAR  751014  5  36  27 

5-8-56C  L,  N.  Gupta  Marg,  HYDERABAD  500001  22  10  83 

R14  Yudhister  Marg,  C  Scheme,  JAIPUR  302005  6  88  32 

1 17/418  B  Sarvodaya  Nagar,  KAN  PUR  208005  4  72  92 

Patiiputra  Industrial  Estate,  PATNA  800013  6  23  05 

Hentex  BIdg  (  2nd  Floor ),  RIy  Station  Road,  TRIVANDRUM  696001  32  27 

fnspwction  Office  ( With  Sal*  Pomt )  : 

Institution  of  Engineers  (  India  )  Suiidlng,  1332  Shiveii  Nagar.  PUNE  410006  6  24  36 


*Sdles  Office  in  Bombay  Is  at  Novelty  Chambers,  Grant  Roed.  69  65  28 

Bombay  400007 

tSafes  Off  tee  m  Calcutta  is  at  5  Chowringbea  Approach,  P.  O,  27  63  00 

Princep  Street  Calcutta  700072 

Printed  st  Prmtograph,  New  OelbiTlndia